Crane Parts

Crane Parts

XCMG Crane Parts

XCMG Crane Components is the original equipment manufacturer (OEM) parts system developed by XCMG Group, leveraging 81 years of construction machinery R&D expertise and full-industry-chain integration capabilities. It delivers full-lifecycle solutions for construction, mining, energy, and other sectors, compatible with the entire range of XCMG crane models including QY truck cranes, XGC crawler cranes, and XCT all-terrain cranes. Through technological innovation, it also achieves compatibility and substitution for international brand equipment. The following outlines its strengths across technology, products, services, and market reach:

I. Core Technology and Product Advantages

  • Independent R&D and global supply chain collaboration enable key components like the boom to utilize single-cylinder pin telescoping technology (Patent ZL201120183201.1). Combined with multi-stage pressure control and dual mechanical-hydraulic interlock mechanisms, this ensures safe and reliable telescoping system operation. Software-optimized single-cylinder pin motion trajectories achieve over 95% success rates. The powertrain integrates engines from international brands like Cummins and Volvo. Full-power matching technology optimizes fuel efficiency, reducing overall consumption by 5%-8%. The hydraulic system employs XCMG’s proprietary fully electronic hydraulic multi-port valve, enabling independent valve port control with a response time ≤3ms. Working pressure increases by over 10%, and sealing performance remains leak-free after 1 million cycle tests.
  • Integrated smart technology incorporates IoT sensors for real-time monitoring of oil temperature, vibration frequency, boom load, and other parameters. A big data cloud platform provides predictive maintenance recommendations—for instance, XCMG reduced equipment downtime by 40% in African mining projects through remote diagnostics. Smart components support integration with XCMG’s “Xrea” industrial internet platform, enabling cloud-based storage and analysis of construction data to optimize operational workflows.
  • Stringent Quality Control and Weather Resistance All components undergo validation in extreme temperatures from -40°C to 120°C and simulated 30% slope conditions, meeting ISO 9001, CE, and other international standards. Chassis components like the 350mm large-pitch crawler tracks utilize Hardox 500 wear-resistant steel, delivering over 15,000 hours of service life in rock conditions. Boom structural components are optimized through finite element analysis, achieving load-bearing capacity exceeding industry standards by 20%.
A810201206088 Controller
Clutch Booster 1264 1602510K
Fog Lamps
Icp6600 Monitor Spare Parts
Qy25K-I Cab Instrument Panel
Clutch Disc 819902278
Turning Light
Tansducer Pressure Sensor
SANY Crane Parts

Sany Heavy Industry Crane Components is an original equipment manufacturer (OEM) parts system developed by Sany Group leveraging core technologies and intelligent manufacturing capabilities in the global construction machinery sector. It provides full lifecycle solutions for construction, mining, energy, and other applications, compatible with the entire range of Sany equipment including SAC all-terrain cranes, SCC crawler cranes, and STC truck cranes, while also supporting select international brands. The following outlines key aspects across technology, products, services, and market dimensions:

I. Core Technology and Product Advantages

  • Key components like the boom utilize independently developed single-cylinder pin telescoping technology (Patent ZL201120183201.1), integrated with multi-stage pressure control and dual mechanical-hydraulic interlock mechanisms to ensure safe and reliable telescoping. Software-optimized single-cylinder pin motion trajectories achieve over 95% success rates. The powertrain integrates engines from international brands like Cummins and Volvo. Full-power matching technology optimizes fuel efficiency, reducing overall consumption by 5%-8%. The hydraulic system employs XCMG’s proprietary fully electronic hydraulic multi-way valve, enabling independent valve port control with a response time ≤3ms. Working pressure increases by over 10%, and sealing performance remains leak-free after 1 million cycle tests.
  • Smart technology integrates IoT sensors for real-time monitoring of oil temperature, vibration frequency, boom load, and other parameters. Through a big data cloud platform, it provides preventive maintenance recommendations. For instance, in an African mining project, Sany reduced equipment downtime by 40% via remote diagnostics. Smart components support integration with Sany’s “RootCloud” industrial internet platform, enabling cloud-based storage and analysis of construction data to optimize operational workflows.
  • Stringent Quality Control and Weather Resistance All components undergo validation in extreme temperatures from -40°C to 120°C and simulated 30% slope conditions, meeting ISO 9001, CE, and other international standards. Chassis components like the 350mm large-pitch crawler tracks utilize Hardox 500 wear-resistant steel, delivering over 15,000 hours of service life in rock conditions. Boom structural components are optimized through finite element analysis, achieving load-bearing capacity exceeding industry standards by 20%.
Sany 60226703
Front Wiper Blade
Sany 897606-9430
Sensor
14194803 Low Temperature Steering Cylinder
Sany 131401010001A006 Brake Pad Assembly
Sany 897602-0353
Thermostat
Sany 897605-9468 Fuel Injection Pump Assembly
Sany 160102060020B002 Turbocharger
Sany 160102090018B001
Thermostat
Zoomlion Crane Parts

Zoomlion Crane Components is an original equipment manufacturer (OEM) parts system developed by Zoomlion, leveraging over 70 years of engineering machinery R&D expertise and global manufacturing capabilities. It delivers full lifecycle solutions for construction, mining, energy, and other applications, compatible with the entire product range including ZAT all-terrain cranes, ZCC crawler cranes, TC series tower cranes, and select international brands. The following sections explore technical, product, service, and market dimensions:

I. Core Technology and Product Advantages

  • Patented Innovation: The independently developed boom vibration control technology (Patent ZL201310642578.2) employs active vibration reduction algorithms to reduce boom vibration amplitude by over 80%. This enables millimeter-level precision lifting for strategic projects like the Hualong One nuclear power initiative. The power system employs hybrid drive technology (e.g., ZAT2200VE863 model), combining fuel and electric dual modes to reduce fuel consumption during lifting operations by 35% compared to traditional models, saving over 100,000 yuan annually in fuel costs. The hydraulic system, developed in deep collaboration with Rexroth, achieves a response time ≤3ms, with sealing performance tested for 1 million cycles without leakage.
  • Integrated smart technology employs IoT sensors for real-time monitoring of oil temperature, vibration frequency, boom load, and other parameters. The “Zoomlion e-Manager” platform delivers preventive maintenance recommendations—for instance, reducing equipment downtime by 40% in African mining projects through remote diagnostics. Smart accessories support integration with XCMG’s “Xrea” industrial internet platform, enabling cloud-based storage and analysis of construction data.
  • Stringent Quality Control and Weather Resistance Critical components like boom structural parts utilize Q690D high-strength steel, optimized via finite element analysis to exceed industry load standards by 20%. Undercarriage components (e.g., 350mm large-pitch tracks) employ Hardox 500 wear-resistant steel, delivering over 15,000 hours of service life in rock conditions. All components undergo validation in extreme temperatures from -40°C to 120°C and simulated 30% gradient operations, meeting international standards including CE and ISO 9001.
Combination Tail Lamp Left(ZTC-Applicable)
Four Stage Gear Pump JHP2063-2050-2040-GJ1010
Fuel Sensor
Hoist Motor A6V107HA2FZ1070
Outrigger TC6517C.15B
Slider 1087-470040-1010
Tire Assembly 12.00R24
Water Removal With Confidence Filter

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Frequently Asked Questions About Crane Parts

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Replace aged or damaged seals according to model specifications (e.g., Gleason seals, O-rings).

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Inspect for loose pipe connections or failed seals; tighten or replace promptly.

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Possible causes include damaged vibration motors or hydraulic system failures. Inspect and repair as needed.

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Cutter heads may be damaged beyond service limits, affecting the cutter holder, or may encounter hard objects like rebar during milling. Replace cutter heads regularly and follow proper operating procedures.

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Choose high-quality wear-resistant steel (e.g., Hardox steel) to enhance durability and paving smoothness.

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Select anti-twist wire ropes and install them correctly. Replace immediately if wear exceeds standards (e.g., broken wires, reduced diameter).

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Carefully inspect part dimensions before installation to ensure compatibility with the equipment. Installation must be performed by qualified technicians.

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Normal wear follows a consistent pattern; frequent failures or premature damage may indicate quality issues.

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Regularly inspect and replace engine oil, air filters, etc., to ensure proper engine operation.

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Material quality and specification compatibility; select suppliers with proven reliability.

Resources Center-Crane Parts Catalog

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